Industries We Serve

Energy Storage & Electric Vehicles

Precision aluminum enclosures for battery and energy storage systems. Consistent wall thickness for thermal management and structural integrity with U.S.-based manufacturing.

±0.003" Wall Consistency Prototype to Production 100% U.S. Manufacturing
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Thermal Precision Consistent Wall Thickness
Seamless Construction No Weld Inconsistencies
Development Support Prototype Capability
Supply Chain Domestic Manufacturing

Manufacturing Partner for Battery and Energy Storage Systems

Battery and energy storage systems require enclosures that provide structural protection, thermal management, and electrical isolation. Aluminum's combination of light weight, thermal conductivity, and formability makes it the preferred material for these demanding applications.

Consistent wall thickness is critical for predictable thermal performance. Deep draw forming produces uniform material distribution without the thermal inconsistencies introduced by weld seams. Seamless construction also provides uniform strength for impact protection in vehicle applications.

EMEC provides the engineering collaboration and prototype capability that emerging battery and energy storage programs require. Our deep draw aluminum forming expertise, combined with U.S.-based manufacturing, supports development teams seeking domestic supply chain options with responsive communication and shorter lead times.

Energy Storage Requirements

Consistent wall thickness for thermal performance
Lightweight aluminum construction
Structural integrity for impact protection
U.S.-based manufacturing for supply chain resilience
Prototype capability for development programs
Scalable production for volume requirements
Our Capabilities

Manufacturing Capabilities for Energy Storage

Precision forming, development support, and domestic manufacturing for battery applications.

Thermal Performance

Consistent wall thickness (±0.003") ensures predictable thermal conductivity. Deep draw forming produces uniform material distribution without weld seams that create thermal inconsistencies.

±0.003" wall consistency Uniform distribution No weld inconsistencies Optimized alloy selection
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Structural Integrity

Seamless construction provides uniform strength for impact protection. Formed enclosures absorb energy predictably with consistent structural performance across the entire housing.

Seamless construction Uniform strength Impact absorption Complex geometries
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Development Support

Prototype capability for design validation. Engineering collaboration optimizes designs for manufacturing. Clear transition path from prototype to production volumes.

Prototype production Design collaboration Rapid tooling Production transition
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U.S. Manufacturing

Domestic production eliminates import dependencies and reduces lead times. In-house tooling and responsive communication support fast-moving development programs.

Domestic production Shorter lead times IP protection Supply chain resilience
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Applications

Energy Storage Applications We Support

Deep drawn aluminum components for battery and energy storage systems.

Battery Enclosures

EV battery housings, module enclosures, cell containers

Energy Storage Housings

Grid storage enclosures, residential storage units, commercial systems

Power Electronics

Inverter housings, converter enclosures, control unit housings

Thermal Components

Cooling system housings, thermal management enclosures
Technical Data

Manufacturing Specifications

Standard capabilities for energy storage enclosure requirements.

Parameter EMEC Capability
Primary Materials Aluminum alloys (1100, 3003, 5052, 6061)
Maximum Blank Diameter 23"
Maximum Part Diameter 8" standard (larger with custom equipment)
Maximum Part Length 50"
Wall Thickness Tolerance ±0.003"
Dimensional Tolerance ±0.005"
Production Volume Prototype through production volumes
Quality Assurance

Quality Standards for Energy Storage

Process control and documentation supporting thermal and structural performance validation.

Process Control

  • Wall thickness monitoring for thermal consistency
  • Dimensional control for assembly fit
  • Statistical process control documentation
  • Supports thermal modeling validation

Material Traceability

  • Aluminum alloy certifications
  • Lot traceability through production
  • Material test reports available
  • U.S.-sourced materials

Development Capability

  • Prototype production for validation
  • First article inspection
  • Production readiness support
  • Scalable to volume manufacturing
Relevant Experience

Applicable Manufacturing Experience

Deep draw aluminum forming expertise supporting energy storage applications.

Precision Aluminum Enclosure Development

Aluminum Housing Thermal Requirements

Development program required aluminum enclosures with consistent wall thickness for thermal management and structural integrity. Wall thickness uniformity was critical for predictable thermal performance across the entire housing.

EMEC developed a deep draw forming process with in-process wall thickness monitoring to ensure thermal performance consistency. The seamless construction eliminated weld-related thermal inconsistencies while providing uniform structural properties.

±0.003" Wall Consistency
Seamless Construction
Validated Thermal Performance

High-Volume Aluminum Container Production

Demonstrated high-volume production capability for aluminum containers requiring consistent wall thickness and dimensional control. Production systems achieving 900+ units per hour with statistical process control.

Scalable production capability demonstrated

Pressure Vessel and Enclosure Experience

Extensive experience manufacturing pressure-rated housings and enclosures across defense, aerospace, and industrial applications. Transferable expertise for energy storage structural requirements.

40+ years forming expertise applicable
Why EMEC

Why Energy Storage Teams Choose EMEC

Thermal Precision

Wall thickness consistency ensures predictable thermal performance. Seamless construction eliminates thermal inconsistencies from welds. Process control documentation supports thermal modeling validation.

Development Partnership

Prototype capability accelerates design validation. Engineering collaboration optimizes design for manufacturing. Clear path from prototype to production volumes.

Supply Chain Resilience

U.S.-based manufacturing reduces import dependency. In-house tooling eliminates external supply chain delays. Responsive communication and shorter lead times.

Discuss Your Energy Storage Requirements

Schedule a technical consultation with our engineering team to evaluate your enclosure requirements and explore development partnership opportunities.

Feasibility assessment Material recommendations Thermal requirements Prototype planning Production scalability Design optimization
Request Technical Consultation Call (937) 642-7776
Phone (937) 642-7776
Email sales@emec.us
Location Marysville, Ohio
U.S.-Based Manufacturing
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