Industries We Serve

Water Purification & Filtration

Seamless deep drawn housings for high-performance filtration systems. Contamination-free construction with 40% cost reduction versus welded assemblies.

Seamless Construction 900+ Units/Hour Production 100% U.S. Manufacturing
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Seamless Contamination-Free Construction
40% Cost Reduction vs. Welded Assemblies
High-Volume Production Capability
Material Certification with Full Traceability

Manufacturing Partner for Filtration Equipment OEMs

Water purification equipment demands components that maintain system integrity without introducing contamination risks. Seamless construction eliminates weld seams that can harbor bacteria, create leak points, or introduce contamination into treated water.

Cost efficiency at production volumes is critical for competitive OEM pricing. Deep draw forming delivers both quality advantages and cost reduction compared to traditional welded fabrication, enabling filtration equipment manufacturers to improve margins while enhancing product performance.

Many OEMs continue using welded assemblies due to supplier limitations or unfamiliarity with forming alternatives. EMEC provides the engineering expertise and production capacity to transition components from fabrication to forming, delivering measurable improvements in quality and cost.

Critical Manufacturing Requirements

Seamless construction eliminates weld contamination risks
Corrosion-resistant materials for water contact applications
Pressure-rated housings with consistent wall thickness
High-volume production capability (900+ units/hour achieved)
Cost efficiency versus welded assemblies
Consistent quality for OEM production requirements
Our Capabilities

Manufacturing Capabilities for Filtration Equipment

Integrated forming, quality control, and engineering services under one roof.

Seamless Formed Housings

Deep drawn construction eliminates weld seams and contamination risks. Consistent wall thickness ensures pressure integrity across the entire housing.

Single-piece construction Smooth interior surfaces Pressure-rated designs Complex geometries
Learn about deep draw forming

High-Volume Production

Custom tooling and automated production systems deliver high throughput with consistent quality. Scalable capacity supports OEM growth requirements.

900+ units/hour Automated production Statistical process control Scalable capacity
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Corrosion-Resistant Materials

Material selection optimized for water contact applications. Stainless steel, aluminum, and specialty alloys matched to application chemistry and performance requirements.

300 and 400 series stainless Aluminum alloys Material certification Application guidance
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Precision Tolerances

Tight dimensional control supports proper seal engagement, mounting interface alignment, and system integration requirements.

±0.003" wall thickness ±0.005" diameter Seal surface control In-process inspection
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Applications

Filtration Equipment Applications

Deep drawn components across residential, commercial, and industrial water treatment systems.

Filter Housings

Cartridge housings, membrane bodies, sediment enclosures

Pump Components

Pump housings, impeller enclosures, motor housings

Pressure Vessels

RO vessels, accumulators, expansion tanks

Fluid Handling

Valve bodies, fittings, distribution manifolds
Technical Data

Manufacturing Specifications

Standard capabilities for filtration component requirements.

Parameter EMEC Capability
Materials Stainless steel (304, 316), aluminum, carbon steel
Wall Thickness 0.020" to 0.250"
Diameter Range 1" to 24"+ finished diameter
Length Up to 36"+ draw depth
Wall Tolerance ±0.003"
Diameter Tolerance ±0.005"
Surface Finish 32 Ra or better interior
Production Volume Prototype to 900+ units/hour
Quality Advantages

Seamless Formed vs. Welded Construction

Deep draw forming delivers quality and cost advantages over traditional fabrication.

Contamination Prevention

  • No weld seams eliminate leak risk
  • Smooth interior surfaces prevent bacterial growth
  • Uniform material properties throughout
  • No heat-affected zones

Cost Efficiency

  • 40% cost reduction versus welded assemblies
  • Material-efficient forming process
  • High-speed production reduces per-unit cost
  • Reduced secondary operations

Quality Consistency

  • Process control ensures repeatability
  • Eliminates operator variability
  • Statistical process control documentation
  • Material certification with traceability
Proven Results

Filtration Program Experience

Selected projects demonstrating our capabilities for water purification applications.

High-Volume Water Bottle Production

Aluminum Housing High-Volume Production

A consumer products company required high-volume production of reusable water bottles with consistent quality to support rapid market growth. Their previous supplier was unable to meet volume and quality requirements simultaneously.

EMEC developed custom tooling and an automated production process with statistical process control to ensure dimensional consistency across production runs.

900+ Units/Hour
First Made in USA Claim
100% Quality Consistency

Industrial Oil Filtration Housing

Engineered custom forming process achieving over 40% reduction in material usage while maintaining and increasing structural integrity. Variable wall thickness design increased strength in critical areas while reducing overall material cost.

Reduced cost and improved performance

Welded-to-Formed Conversion

Redesigned filter housing from welded fabrication to seamless formed construction. Eliminated weld seams and reduced assembly steps while maintaining all functional interfaces and mounting features.

40% cost reduction with improved quality
Why EMEC

Why Filtration OEMs Choose EMEC

Seamless Quality

Deep draw forming eliminates weld seams and contamination risks. Consistent wall thickness ensures pressure performance. Single-piece construction improves reliability.

Cost Advantage

Demonstrated 40% cost reduction versus welded assemblies. Material-efficient forming reduces raw material costs. High-volume production efficiency.

Production Partnership

Scalable capacity supports OEM growth. Consistent quality across production runs. U.S.-based manufacturing for supply chain reliability.

Discuss Your Filtration Component Requirements

Schedule a technical consultation with our engineering team to evaluate your current components, assess forming feasibility, and identify cost reduction opportunities.

Feasibility assessment Material recommendations Forming vs. fabrication analysis Volume planning Cost comparison Design optimization
Request Technical Consultation Call (937) 642-7776
Phone (937) 642-7776
Email sales@emec.us
Location Marysville, Ohio
U.S.-Based Manufacturing
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