Deep Draw Metal Forming
When Critical Parts Get Rejected as "Impossible," EMEC Engineers the Solution
Seamless aluminum and steel components manufactured to aerospace-grade tolerances with no geometry or size limitations.
The Problem Every Engineer Faces
Standard deep draw suppliers hit their limits at 12" diameters. When your aluminum housing needs 15", 20", or larger dimensions, you hear the same response:
- "We can't make that"
- "You'll need to redesign this part"
- Program delays
- Forced compromises
- Expensive secondary operations
At EMEC, we flip this equation entirely.
Instead of forcing your design to fit our equipment, we design the equipment to fit your requirements.
Custom Equipment Engineering vs. Standard Limitations
While other suppliers modify your parts to fit their existing equipment, EMEC designs and builds the manufacturing equipment specifically around your part requirements.
EMEC's Approach
- Custom hydraulic presses engineered for each application
- Purpose-built tooling designed and machined in-house
- No practical size limitations — we build the press to match your geometry
- Patented press designs enable tooling changes in hours, not days
Standard Suppliers' Limitations
- Forced to use existing equipment constraints
- Low Length-to-Diameter Ratio Limits
- Standard tooling with limited flexibility
- Multi-day changeovers between jobs
Technical Capabilities That Define the Difference
| Specification | EMEC Capability | Industry Standard |
|---|---|---|
| Max Blank Diameter | 23" | 12" |
| Max Part Diameter | 8" | 6" |
| Max Part Length | 50" | 24" |
| Wall Thickness Tolerance | ±0.003" | ±0.005" |
| Length/Diameter Tolerance | ±0.005" | ±0.010" |
| Equipment | Custom-built presses | Off-the-shelf machinery |
Materials: Aluminum alloys (1100, 3003, 5052, 6061), mild steel, galvanized steel, stainless steel, specialty alloys
Why Engineering Teams Choose EMEC
No Size or Geometry Restrictions
Current production equipment handles parts up to 8" diameter and 50" length. Need larger? We design and build custom presses for any size requirement. No redesign necessary.
Superior Tolerances Through In-House Control
Every die, punch, and hydraulic press component is designed, machined, and maintained internally. This complete process control delivers:
- ±0.003" wall thickness consistency
- ±0.005" length and diameter repeatability
- Aerospace-grade surface finishes with minimal secondary operations
Government Contract Ready
- ITAR-Compliant facility for defense applications
- Full material traceability with U.S.-sourced alloys
- ISO-aligned quality procedures with comprehensive documentation
Proven Track Record in Demanding Applications
35+ years successfully delivering components for:
Defense programs — missile housings, decoy flares, sonobuoys
Aerospace applications — lightweight structural components
Water purification systems — filter housings, pump enclosures
Energy and automotive — battery housings, pressure vessels
The EMEC Process Advantage
Engineering Review & Custom Press Design
Within 48 hours, our engineering team analyzes your specifications and designs the optimal forming solution — including custom press configuration if needed.
In-House Tooling Production
All dies and punches machined on our 4-axis CNC equipment and precision jig-boring machines to ±0.0004" accuracy.
Controlled Multi-Stage Forming
Our custom hydraulic presses deliver precise control over:
- Draw ratios and material flow
- Wall thickness uniformity
- Complex geometries including reverse draws, necking, and stepped diameters
Integrated Secondary Operations
CNC machining, piercing, trimming, and finishing performed in-house for complete turnkey delivery.
Proven Results Where Others Failed
Defense Missile Housing Program
Water Bottle Production Line
Industrial Oil Filtration
Materials Expertise for Critical Applications
Aluminum Alloys (Primary Specialty)
- 1100, 3003, 5052, 6061 — optimized forming parameters for each alloy
- Advanced aluminum forming techniques for complex geometries
- Lightweight applications for aerospace and automotive
Steel and Specialty Alloys
- Mild and galvanized steel for industrial applications
- Stainless steel for corrosion resistance
- Specialty alloys evaluated and qualified upon request
Not sure about your material's deep-draw compatibility?
Our engineers provide immediate feasibility assessment at no charge.
Equipment That Delivers Results
Custom Deep Draw Press Systems
- 100-ton reverse draw press (25" blank capacity)
- 42-ton horizontal ironing press (50" length × 8" diameter)
- Multiple vertical presses (17-42 tons) for various applications
- All presses designed and built in-house for optimal part-specific performance
Precision Toolroom Capabilities
- 4-axis CNC machining centers for complex tooling
- Jig boring equipment to ±0.0004" positioning accuracy
- Complete tool design and manufacturing eliminates vendor delays
Quality Standards for Mission-Critical Applications
Process Control
- Strategic inspection for all critical dimensions
- Real-time monitoring of wall thickness and dimensional accuracy
- Statistical process control ensuring consistent repeatability
Compliance & Certification
- ITAR Compliant for defense contract compliance
- Material certifications with full traceability documentation
- Certificate of conformance provided with every shipment
Ready to Discuss Your Deep Draw Requirements?
Schedule a technical consultation with our senior forming engineers to evaluate your project requirements and explore custom solutions.
What We'll Cover in Your Consultation:
All project discussions held in strict confidence
Why Procurement Teams Prefer EMEC
Risk Mitigation
- 35+ years of consistent delivery performance
- U.S.-based manufacturing eliminates supply chain uncertainties
- Financial stability with continuous facility and equipment investment
Program Support
- Engineering collaboration from design through production
- Reverse engineering for legacy or undocumented parts
- Prototype to production capability under one roof
Cost Effectiveness
- Eliminate redesign costs by matching equipment to part requirements
- Reduce secondary operations through precision forming
- Faster delivery with in-house tooling and press capabilities
Contact Our Deep Draw Engineering Team
Phone
(937) 642-7776
Response Time: Within one business day
sales@emec.us
Technical inquiries welcome
Address
11611 Industrial Pkwy. Marysville, Ohio
ITAR-Compliant Facility